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DuctCalc

Recommended duct velocity: the chart, and checking a real duct

For residential supply mains the app uses 700 to 900 fpm with a 1,000 fpm ceiling; branches and returns sit lower. Type the airflow and the duct you have and a coloured badge says whether the speed is in range.

2 min read · Updated 2026-10-09

What velocities does DuctCalc use?

There are six applications. Each has a recommended band, which you design inside for quiet, and a maximum, which you do not exceed on purpose.

Bands in the app, in fpm
ApplicationRecommendedMaximum
Residential · supply-air main700-9001,000
Residential · supply-air branch500-700900
Residential · return air500-700800
Commercial · supply-air main1,200-1,5002,000
Commercial · supply-air branch800-1,0001,300
Commercial · return air800-1,0001,500

The same table sits offline under Reference > Recommended air velocities, in m/s if the app is set to metric. The footer there tells you to treat the maximum as a hard ceiling.

How do you check a duct you already have?

  1. Open Check a duct and tap Round duct (or Rectangular duct).
  2. Enter the Airflow and the Diameter, or the Width and Height.
  3. Read Air velocity and the badge underneath.
  4. Tap the line under the badge to change the Application. It is the same choice as Settings > Check velocity against.

One duct, four verdicts

Take a 6 in galvanized round and judge it as a Residential · supply-air branch (500 to 700 fpm, maximum 900):

6 in round, galvanized steel
AirflowVelocityBadge
100 CFM509 fpmWithin recommended range
150 CFM764 fpmAbove recommended band · check noise
200 CFM1,019 fpmOver maximum · resize

The fourth state is Below range · quiet, duct oversized, which you get with the same branch band if you run 400 CFM through a 14 in duct (374 fpm). It is shown in grey, not amber: a big duct is not a fault, it is just more sheet metal than you needed.

What the badge does not tell you

It compares velocity with a table. It does not measure noise, and there is no application for a bedroom or a studio. A grille, a damper or an elbow right after the duct makes more noise than the straight run, and none of that is in the calculation.

Questions and answers

What is a good duct velocity for a house?
The app uses 700 to 900 fpm for a residential supply main and 500 to 700 fpm for branches and returns, with maximums of 1,000, 900 and 800 fpm.
Does high velocity always mean noise?
No. It raises the chance, and the badge will tell you when you are above the band. The actual noise depends on fittings, grilles and how the duct is built.
Can I set my own velocity limits?
No. The six bands are fixed. You can pick which one the badge judges against.
What is the velocity of a rectangular duct in the app?
The real one, airflow divided by width times height, not the velocity of the equivalent round duct.

More DuctCalc guides